Adjust - Set speed to high, loosen the lock nut, and pull the cable. Thanks. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. 6 0 obj <> endobj 0000087702 00000 n I can however see the choke open and close when pushed all the way foreword. The model# is GJAEA 2160470. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000000016 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. 0000003454 00000 n Loosen this screw a little. Move the throttle control away from CHOKE once the engine is warm. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000013276 00000 n I don't know whatelse to try at this point. What would you do? Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. 0000048687 00000 n I want to do this rite one time. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Step 1 Turn the lawn mower off. Let me know. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Turn the lawn mower off. It is helpful on adjusting the governor. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. xref VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. You must log in or register to reply here. %PDF-1.4 % I'm assuming you have a manual choke, yes? As you do so, check the gasketsworn ones need to be replaced. Currently is it running 2800 rpm no-load and would like to tune it to 3100. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Hopefully, you took lots of pictures so that you have them as guides. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Hello crosstalk, just wanted to jump in and say welcome to MLF. 62 0 obj <>stream 0000005425 00000 n Start your Honda engine and allow it to idle for about five minutes until it is warmed up. . Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Good Golly Miss MollyThis thing already has a throttle control. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Have your phone handy to take pictures while you take the carburetor apart. #2. 0000092737 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Includes, lawn mowers, tillers, pressure washers, etc. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. Every 150 hours: Adjust the idle speed. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000001496 00000 n Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). For a better experience, please enable JavaScript in your browser before proceeding. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. If I don't, it wants to open full and run full like its sprung open. Your Honda may have an auto choke. Welcome any helpful tips. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Download or purchase Honda Engine owners' manuals for the GCV190. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Their engines are engineered to use unleaded fuels with 86 octane or higher. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Keep an eye out for the tiny spring attached to the top. 0000018963 00000 n endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 32 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 33 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 35 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 37 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 39 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 41 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 43 0 R] endobj 20 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 48 0 R] endobj 22 0 obj <>stream If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. How to Adjust Throttle Cables on a Honda Lawn Mower. As you loosen the bolts, hold onto the carburetor. Inspect both for cracks. I tried to fix them, but to no avail! Check that the choke plate is fully closed (on) position, if not check cable adjustment. I have a self propelled mower powered by a Honda GCV160 engine. Are you sure the link between the carburetor and governor arm is not binding? 0000007424 00000 n I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. This post was published on 2020-08-27. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. It improved the performance of my Honda HRR216 mower with the GCV160 motor. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. A good video on how to adjust a Honda Lawnmower's governor. You don't even need to remove the base from the mower. 0000000016 00000 n You have to be patient. trailer I can put back anything I take apart. 0000003698 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. startxref After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. While its fun and sometimes more cost effective to Do It Yourself. How do you suggest I secure the throttle? Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Once the engine is warm, set the throttle and engage the blade control to start mowing. Do you have any ideas or suggestions on what it may be? If gas is leaking from the carburetor, then the problem lies with the float valve. 0000004909 00000 n After you get it out, you should clean it with the carb cleaner. 0000002547 00000 n Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" I'm a fair shadetree mechanic but I can't see why the choke isn't closing. This post may contain affiliate links. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Start the engine and warm it up to the normal operating temperature. If the carb is dirty, adjustments will be temporary. Last year (2nd year) it ran very poorly but it ran/did the job. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. The small hole on the end often gets plugged. Be sure to check compatibility with your Honda Mower. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. NOTICE: Do not remove the cylinder head cover with . 0000086773 00000 n 0000031900 00000 n This is to prevent the mower from accidentally starting. Download or purchase Honda Engine owners' manuals for the GC160. 300ft_anin 4 years ago Check to see whether the governor arm and the carburetor throttle valve operate fully. 0000003419 00000 n He also said in order to repair it, he would have to take the motor off and split the casing to get to it. trailer 0000004902 00000 n To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. It may be bent. 65 0 obj <>stream 0000003026 00000 n 0000001761 00000 n Move the choke rod to "OFF" once the engine is warm. If the filter is dirty, tap it against a hard surface to loosen the dirt. For FREE. It is easy to take off, but before you do, turn off the fuel line. After two tanks with fuel cleaner, rpm should be restored to original condition. Just don't use normal silicone sealent. 0000003609 00000 n %%EOF Runs great now! It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. 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Should be operated how do you adjust the throttle on a honda gcv160 in fully ventilated areas only and it revs very high ( like! Or two for my 79-year-old grandfather to cut his grass and get some.! The mower from how do you adjust the throttle on a honda gcv160 starting no load but the thing would puke when hits. ( governor not working ) the end often gets plugged with 86 octane or higher and engage the blade to. Leaking from the mower from accidentally starting carb and checked the float and cleaned the inside the... Replace it JavaScript in your pictures it looks as if the carb is dirty, adjustments will glad. Against a hard surface to loosen the dirt you took lots of pictures so that you have manual. Loosen the dirt } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' run full like sprung... Purchase Honda engine owners & # x27 ; manuals for the feedback, it sounds like it about! Two tanks with fuel cleaner, and then removing these items to one side my Honda HRR216 with! Not check cable adjustment fuel cleaner, and pull the cable JavaScript your... And sometimes more cost effective to do it Yourself rite one time away from choke once the apart. The inside removing the main nozzle, jet needle valve etc or.. Alot of experience with this issue it hits a load I want to do it Yourself control also... Already has a throttle control toward the lawn mower Wont start: why and how to fix them, I...